Optimising Legacy CAD and STL Files for Additive Manufacturing
At Optimised 3D Engineering, we specialise in transforming your legacy CAD and STL files into production-ready assets for additive manufacturing. From mesh repair to layering optimisation, we ensure your files meet the exacting requirements of modern manufacturing technologies like 3D printing and CNC machining.
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Our File Preparation Services
1
File Format Conversion
& Compatibility
We convert legacy CAD files to STL or other formats required for modern manufacturing. Our conversion process retains the integrity of your design while ensuring compatibility with today's 3D printers and machining systems.
2
Mesh Repair and Surface Optimisation
Ensuring your STL files are error-free is critical for successful 3D printing. We repair mesh issues such as holes, non-manifold edges, and intersecting faces, while optimising surfaces to ensure a high-quality final print. This step prevents common print failures and reduces the need for post-processing.
3
Layering & Slicing
The success of your 3D print is determined by how well the file is sliced into layers. We optimise your STL files for efficient printing by adjusting layer heights, infill patterns, and generating support structures where needed. This ensures minimal material waste and the best possible surface quality.
4
Tolerances and Manufacturing Adjustments
We adjust your CAD or STL files to ensure they meet the required tolerances for additive manufacturing. Whether it's shrinkage compensation for thermoplastics or ensuring proper fits in assemblies, we optimise your files to guarantee that your final part meets precise specifications.
5
Material-Specific Optimisation
Different materials, from metals to plastics, have specific requirements for additive manufacturing. We adjust your files based on the material you'll be using, ensuring that everything from wall thickness to infill patterns is optimised for strength, flexibility, and durability.
6
File Size Reduction and Processing Efficiency
Large STL files can slow down printing and cause processing delays. We simplify complex geometries, reduce unnecessary details, and ensure that your files are streamlined for fast, efficient production without sacrificing quality.
What Are the Stages of Our Legacy CAD & STL File Optimisation Process?
Submit Your Legacy Files
"From File to Precision"
Your journey begins with submitting your legacy CAD or STL files. We conduct a thorough review of the files, identifying potential issues and determining the necessary adjustments for optimisation. Whether it's an outdated CAD format or an STL file with errors, we're ready to assess and prepare it for modern manufacturing processes.
File Optimisation & Enhancement
"Transforming Your Design"
Once we've reviewed the file, our team begins the optimisation process. This involves mesh repair, tolerance adjustments, and preparing the file for additive manufacturing. We ensure that your design is manufacturable, error-free, and ready for 3D printing or any other modern production process.
Validation & Production-Ready Delivery
"From Optimisation to Application"
After optimisation, we run tests to validate the file's accuracy and compatibility with your chosen manufacturing method. Once validated, we provide the final production-ready file, ensuring seamless integration into your production workflow, whether it's for 3D printing, CNC machining, or other additive manufacturing methods.
We Collaborate Closely with You
We work hand-in-hand with our clients throughout the file optimisation process, ensuring that the final design meets all manufacturing requirements and is fully optimised for additive manufacturing or other production methods. Whether you're preparing legacy CAD files or enhancing STL files for 3D printing, our expertise ensures that your project transitions smoothly from concept to production. Our end-to-end service includes consultation, optimisation, and final validation, ensuring you receive production-ready files tailored to your specific needs.
Looking to find out more about our services? Get in contact with us at contact@optimised3d.com or call us directly at 0800 861 1701.